Six Sigma
Six Sigma
Six Sigma is a well-designed set of tools and techniques that help enhance processes within the enterprise. The main objective of the Six Sigma certifications is to validate individuals who possess the skills to recognize errors or defects in a business process and weed them out. The Six Sigma certification exams enable the professionals to have developed an advanced skill set of being able to handle all enhancements within the enterprise. Professionals must go through and complete all stages needed to achieve this credential. The Six Sigma certification comes in varying skill levels, such as Yellow Belt, Green Belt, Black Belt and Master Black Belt. The certification can be acquired through an accreditation body such as the American Society for Quality (ASQ).
Course Summary
Six Sigma is a well-designed set of tools and techniques that help enhance processes within the enterprise. The main objective of the Six Sigma certifications is to validate individuals who possess the skills to recognize errors or defects in a business process and weed them out. The Six Sigma certification exams enable the professionals to have developed an advanced skill set of being able to handle all enhancements within the enterprise. Professionals must go through and complete all stages needed to achieve this credential.
The Six Sigma certification comes in varying skill levels, such as Yellow Belt, Green Belt, Black Belt and Master Black Belt. The certification can be acquired through an accreditation body such as the American Society for Quality (ASQ).
It is important to note there is a Lean Six Sigma version of Six Sigma methodology which integrates lean principles into Six Sigma certification. While it is nearly identical to the standard Six Sigma there are subtle differences in terms of cutting down resource usage in the company.
This training will provide comprehensive knowledge of all characteristics within the Define, Measure, Analyze, and Improve, Control or D-M-A-I-C phases. This comprises six sigma tools and standardized principles of Lean Management with real life applications on different industry use cases.
Like several other certifications, the key reasons to acquire Six Sigma certifications are to display proficiency in process enhancement and in the elimination of defects and errors in enterprise processes. These certifications also aid individual professionals to transform into a specialist in process enhancement and will improve career standard and credibility. Apart from the obvious advantages which are in common with most other certifications, distinct advantages make Six Sigma certifications particularly useful to professionals and organizations alike.
Course Highlights
Our Six Sigma course is aimed at preparing you for clearing the Six Sigma certification exams through a highly-structured course in Six sigma concepts as shown below:
- Course Introduction – will take the candidate through the outline of Six Sigma concepts and fundamentals
- Six Sigma and Organizational Goals – this will elaborate on Six Sigma and Organizational Goals
- Define Phase – this is a critical phase of Lean Six Sigma in which your teams define the outline of their efforts for themselves and the leadership of your organization
- Measure Phase- determines the start point or baseline of the process and looks for clues to understand the root cause of the process
- Analyze Phase-Here the candidates will analyze both the data and the process to pinpoint and validate the key causes of defects and waste
- Improve Phase– this deal with Solution development. Where candidates are taught to gather improvement ideas throughout the project as a structured improvement effort
- Control Phase – the Control Phase will deal with how to document exactly how the structured improvement can be passed on to the employees who work within the process
- Lean Six Sigma – deals with Six Sigma using the least of organizational resources
Prerequisites
The best feature of Six Sigma Certification is that there are no specific prerequisites to take up a Six Sigma Certification initially.
Why to learn our course?
At the end of the Six Sigma training, you will be able to:
- Transform into a key stakeholder in leading and implementing six sigma projects in the enterprise
- Explain how to recognize an enhancement project in the Define phase
- Describe how to measure process and product in the Measure phase
- Execute data analysis and hypothesis testing in the Analyze phase
- Recognize the possible enhancement tasks for the execution of variations in the Improve phase
- Define efficient operating levels of inputs and outputs in the Control phase
- Utilize DFSS Tools like Failure Mode and Effects Analysis (FMEA), Quality Function Deployment (QFD), and Risk Priority Number (RPN)
Who can attend?
Lean Six Sigma Green Belt is most useful to enterprises foster Quality projects and high efficiency in all business and industry processes. This certification is best suited for:
- Professionals interested in learning and practicing Lean Six Sigma Principles
- Quality System Managers and Quality Supervisors looking to enhance company processes
- Quality Engineers and Quality Auditors seeking to propagate process enhancements
- Quality Analysts and Managers seeking career advancement in their current organization
Companies Using Six Sigma
There are many world-wide enterprises that leverage Six Sigma for organizational success as given below:
Louisiana-Pacific Corp
This successful organization produces industrial wood products, pulp, and building materials. This global enterprise made waves when it used Lean Six Sigma to aid the organization in turning more efficient and effective at its manufacturing facilities.
Aviation and Missile Research Development & Engineering Center
By enhancing business processes, the Aviation and Missile Research, Development and Engineering Center (AMRDEC) has successfully harnessed cost saving and the minimization of waste throughout processes. To meet goals and save cost, the Center utilized Lean Six Sigma and Value Engineering tools to bring about a wide range of cost efficient benefits that includes reliability enhancements, technology insertion, minimized administrative loads and timely deliveries.
Barcoding Inc.
Barcoding, Inc. is the world leader in Supply Chain Management. It has launched a highly-committed Supply Chain Architecture which is a dedicated practice for the recognition, generation, and management of highly optimized order fulfillment processes. To ensure that all people and processes are aligned with SCM, Barcoding utilizes Lean methodologies. Barcoding positions themselves to guide customers and their teams towards long-term success.
Cummins
Cummins is a renowned fortune 500 corporation involved in the design and manufacture of power generation systems. By implementing Six Sigma and Lean manufacturing techniques, Cummins’ brought up their recycling rate to 97.87% in 2014.
Ingersoll Rand
Ingersoll Rand is a highly diversified industrial company that took on the task of enhancing the order entry process, using Six Sigma. As a result, defects went down considerably up to a 70% reduction in manufacturing defects.
Advantages
1. Help Your Organization Eliminate Errors.
Gaining Six Sigma certification skills empowers a professional to show progressive and sustained efforts and generate stable and foreseeable process results (from an organization’s perspective). Individuals with this certification are essential to an enterprise’s ability to recognize and remove recurring process errors.
2. Helps Organizations Improve Business Processes
Six Sigma certification enables individuals to recognize features of an enterprise manufacturing and business processes while being able to assess, analyze, control and enhance them.
3. Sustain Quality Improvement in Organizations
Professionals will gain the ability to reach the extent of continued quality enhancement needed in an organizational environment, specifically those in top management. Retaining quality improvement includes compliance to industry standards.
4. Applicability across Industries
Six sigma certified individuals are selected by organizations across various industries ranging from IT to healthcare, and from investment banking to automotive manufacturing.
5. Measure and Quantify Financial Benefits of Projects
This certification will enable individuals to obtain a comprehensive and clear understanding of measuring and quantifying the monetary benefits from implementing any Six Sigma project.
Why Bumaco Global?
Our Certification course for Six Sigma is on par with the best certifications on a global scale and here is why:
- Course material that comprehensively covers Six Sigma concepts and techniques which are globally benchmarked
- World-class trainers are at the disposal of candidates taking up the certification for classroom training sessions
- The right proportions of online training and classroom training along with live use cases to ensure a highly effective blended model approach to learning. This will ensure maximum learning retention
- Progressively updated, and industry-relevant content and training that ensures candidates are highly prepared to enter the job market once the certification is complete.
What Do We Provide?
- Experienced faculties who are certified in the area of Six Sigma
- Quality study materials like assignments, assessments, case studies and video presentations
- Access tools to perform analysis and reporting
- Become a certified with the concepts, techniques and its tools
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Certification Help
It is important to know that even though there is a standard Six Sigma course and a Lean Six Sigma course, these two courses are nearly identical except for The fact that Lean Six Sigma deals with the integration of Lean methodology means this version of Six Sigma will integrate lean principles into the existing Six Sigma process framework.
Yellow Belt Training includes learning:
- What is Lean Six Sigma?
- Why do organizations implement Lean Six Sigma?
- How does Lean Six Sigma work? -DMAIC methodology
Yellow Belt Certification includes:
- Exam: 50 multiple choice questions with unlimited re-takes
- Exam Cost - $99
Green Belt Training will enable professionals to:
- Choose the right projects
- Define problems that need to be solved
- Measure the existing problems and baseline the process
- Analyze the process and recognize the root of the problem
- Enhance the process by implementing the best solution
- Control the new process by maintaining the solution
Green Belt Certification includes:
- Exam with 125 multiple choice questions with unlimited re-takes
- Exam cost - $295
Black Belt Training will enable you to:
- Manage multiple projects and ensure their alignment to meet enterprise goals
- Coach Green Belts to finish successful projects that deliver tangible and sustainable results
- Communicate and influence people at all levels of the enterprise to manage change efficiently
- Understand the why, what and how of statistical analysis tools
Black Belt Certification includes:
- Exam with 185 multiple choice questions along with unlimited re-takes
- Exam cost -$395
- Re-Certification exam cost is ($299) which has to be renewed every four years.
- Prerequisite is Green Belt Training and Certification
Candidates will have to clear Lean Six Sigma certification exams conducted IASSC. This exam is conducted by IASSC at various centers.
What is Six Sigma?
Six Sigma, at the most basic level, can be explained as something that is required for enhancing customer’s experience by focusing on the quality of work and also making plans that may lead to lower costs for customers. The quality of any process is usually improved by collecting the data related to that approach and using that data to make something better. Hence, it becomes a data-driven approach that makes the defects fade-away and levels the user-experience. This indeed grows up better leaders.What are the phases of Lean Six Sigma?
The phases of Lean Six Sigma are as follows:- Define: This is the first phase of Lean Six Sigma. In this phase, the problem is defined which includes understanding the customer’s needs, looking at the problems at larger perspective and then making charters for them.
- Measure: This phase mainly focuses on collecting data and then making plans by making the starting plan of the project and also understanding the basic patterns and roots of everything.
- Analyze: After getting different data from different teams and getting them reviewed during the measured phase, the collected main data is analyzed and then the solution for the problem comes into focus very easily.
- Improve: This phase deals with solution development directly. It also deals with improving everything related to the process. The more the improvements are, the more elegant the solutions are.
- Control: It deals with controlling everything related to the structure which can then be passed to the team.
What are the lean tools used in Six Sigma Training?
The lean tools used in Six Sigma Training are:
- Value Stream Mapping: This can be defined as a lean management system which caters to analyze the current and future status of any product/service. The analysis also takes place by looking at the steps from the beginning of the designing of a product to reaching an end-product that is delivered to the customers.
- Takt time: It is defined as the estimated rate at which a finished product gets ready so that it can be purchased by a customer.
- Ishikawa Diagram: It is also known as cause and effect diagram. It helps in delving deeper into the root of the problems to get them resolved.
- Heijunka: It is a Japanese word which means leveling. It helps the organizations in reducing wastes in any processes.
- Poka Yoke: It helps an operator in reducing mistakes or to avoid human errors.
Describe DFSS?
DFSS stands for Design for Six Sigma. It mainly focusses on doing Research and Development of the products and their design so as to minimize any sort of variations or defects in the whole process. The idea is to focus and delve deeper into the root of everything from finding out the solutions. It extensively uses the statistical tools like linear regression and empirical research. It is used in many industries like electronics, finance, waste management etc.List the Lean Wastes in Six Sigma.
The lean wastes in six sigma are:
- Defects: This occurs when the service has encountered something that falls off the customers’ satisfaction. These lead to customer loss and increased cost.
- Overproduction: It refers to making more products than the customers’ need. That is the demand being less, but supply being more. This directly leads to wastage of resources, time and money.
- Waiting: Some products may not get sold for months. That is, they take more than the estimated time to get sold and until tell are sold, they add no value to the company.
- Non-Utilized Talent: When employees are not given the chance to share their ideas, then that leads to non-utilized talent.
- Transportation: Transportation of the product within a factory should be kept as low as possible. Unnecessary transportation leads to wastage of time and money.
- Inventory: It leads to occupying the space and money consuming.
- Motion: Like transportation, it should also be minimized to avoid any type of breakage or defect getting introduced.
- Extra Processing: This leads to wastage of time, effort, processes and leads to extended steps.
What are the benefits of Six Sigma Certification?
The benefits of Six Sigma Certification are:
- Customer Satisfaction: Implementation of Six Sigma leads to improvement in the processes and betterment in the control structure. This leads to building up of a great product. This basically brings satisfaction in the minds of customers.
- Customer loyalty: When customers get satisfied, they become loyal to the company and don’t hesitate to try out new services offered by that company. Thus, Six Sigma certification brings up customer loyalty.
- Improvement in the bottom line: Due to loyal customers and therefore, high goodwill, revenue get improved. This gives an improvement in the bottom line.
- Employee satisfaction: Good revenues bring satisfaction among the employees too.
- Better partnerships: All of this leads to better partnerships. Every benefit discussed above adds value to the company’s integrity and thus gives betterment to the partnership scenarios.
What are the advantages of Green Belt Training?
The advantages of Green Belt Training include:
- Adds a credit to your profile by showing the viewer that you have mastered Six Sigma principles and can be given tasks.
- Greenbelt holders find it easy to learn six sigma methodologies and thus can be taught all about resources and techniques in a much smaller time-frame.
- Green belt training is basically done in a group. This brings up team spirit, knowledge, social ethics and ability to communicate.
- Due to added credibility to the profile, candidate finds it easier to get a job.
- For people having no financial experience, Greenbelt training proves to be a remedy.
What is the salary trend for Six Sigma Certified Professionals?
In India, the salary of Six Sigma Certified Professionals varies according to the designations of the professionals. The designations along with their salary distribution are given below:
What are the tools used by Six Sigma during each phase?
- Define Phase: The tools used are Project Charter, Process flowchart, SIPOC diagram, stakeholder analysis, CTQ definitions, etc.
- Measure Phase: The tools used process flowchart, data collection plan, benchmarking, measurement system analysis, process sigma calculation, etc.
- Analyze phase: The tools include a histogram, Pareto chart, time series, run chart, scatter plot, regression analysis, 5 whys, etc.
- Improve phase: The tools include brainstorming, mistake proofing, the design of experiments, Pugh matrix, simulation software, etc.
- Control phase: The tools include process sigma calculation, control charts, cost saving calculations, control plan, etc.
How can Six Sigma benefit an organization?
Six Sigma can benefit an organization in numerous ways. It can bring customer satisfaction, customer loyalty, an increment in revenues, employee satisfaction and better partnerships between organizations. Moreover, time management has also improved a lot.
- Due to the lessening of defects in any process or product, the quality of the process or product gets improved. Moreover, Six Sigma also focuses on getting the overall cost of the product reduced while retaining the quality of the product. Thus, customer satisfaction comes as a prize in this case.
- If a company manufactures or delivers products having quality, being free from defects, with reduced cost, then customers are likely to keep on buy things or products from that company only. This actually grant customer loyalty to a company.
- Increment in revenues: Decreased cost of manufacturing plus increased customer base leads to an increment in revenues.
- Employee satisfaction: When revenues get increased, the salaries of the employees also get increased by the company with giving a boost to the good-will of the company. So, employees become satisfied in this case.
- Better partnerships: Due to the high-class quality service, strong customer base, high-level goodwill and increase in revenues, better partnerships take place.
What are the Prerequisites of Six Sigma Course?
The best feature of Six Sigma Certification is that there are no specific prerequisites to take up a Six Sigma Certification initially.
What are the system requirements to attend the live sessions?
- Processor I3 with 4GB RAM, OS can be 32 or 64 bit (Laptop/Desktop)
- Internet connection with Min 1 MBPS speed
- Good quality headset
- Power back up
- You can also log in through your Android mobile phone/ Tablet with 4G internet connectivity
What if the trainee miss any session?
Trainee can watch the recorded video of all the sessions in the LMS or Trainee can attend the missed session in the upcoming batches.What do the trainee get from the LMS?
Trainee will have the access to Recorded sessions, Assignments, Quizzes, Case studies, few course documents posted by trainers, Placement related docs etc.What is the validity of the LMS access? What if the LMS access is expired
Trainee will get 1 year access to the LMS. You can contact our support team to extend the validity of the LMS.
Will the trainee get any project to work on with Six Sigma course?
Yes, of course! The trainee will get the project at the end of the course; you need to submit a project. Our trainers will assist you to complete the project.How is the practicals done?
Trainee will get step by step assistance on VM installation from our expert trainers during the practical sessions, post live sessions, you can practice at your end and submit your queries if any to our support team support@Bumacoglobal.com for further assistance.What are the types of training we offer?
- WBLT- Web based live Training
- WBVT- Web based Video Training
- One on One live training
- Self paced training
- Inclass training
What are the benefits of online training?
- Flexible location
- Flexible schedule
- Travel free
- Time saving
- Cost saving
- LMS access
- You will never miss a class
- Two way interactive
- Fast learning
- Trainer support for 1 year
Who are our Trainers?
Our trainers are industry experts having 10 to 15 years of industry experience and 3-4 years of training experience. Most of the trainers are working professionals who teach the real time scenarios which will help the students to learn the courses in an effective manner.Will the trainee get the certification post the course completion?
Yes, Trainee will get the participation certificate from Bumaco Global upon successfully completing the course.
What if the trainee has more queries and need assistance?
Trainee can drop an email to support@bumacoglobal.com an automatic ticket will get generated. Our support team work 24/7 to assist you with all your queries.Be the first to add a review.
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